FR Yarn

What is FR Yarn
 

FR yarn is a kind of polyester yarn with flame-retardant properties. Polyester is a kind of polyester fiber, which has many advantages, such as high strength, wear resistance, not easy to shrink, durable, etc., but it will burn when encountering a fire source, releasing toxic smoke and flames. In order to improve the safety of polyester fibers, manufacturers have added flame retardants to polyester yarns to make them flame retardant, thereby reducing the occurrence of fires and injuries caused by fires.

null

 

 

 
Why Choose Us
 

01

Factory Strength

The spinning mill has 100,000 spindles, mainly acrylic blended functional yarn and industrial yarn. The annual output of yarn is 250 million tons. The weaving mill has 260 rapier looms and 108 airjet looms, mainly recycled environmentally friendly fabrics, and an annual output of about 35 million meters of various types of flax, flax blends, interwoven and pure cotton grey fabrics.

02

Our Certificates

The company has three provincial R&D center,We have obtained GRS OCS AND GOTS BCI OEKO--100 AND ISO14001:2015 ISO45001:2018 ISO9001:2015 European Flax and other certificates.

03

Production Market

The fabrics produced by the company can meet one-quarter of the American standard. The products are sold well both at home and abroad and are exempt from inspection by major domestic printing and dyeing factories. They are exported to dozens of countries and regions including Japan, South Korea, Southeast Asia, the United States, Europe, and South America.

04

Our Service

Before cooperation, we can provide free samples to our customers and we also support customization. After the cooperation, we will ensure quality and quantity, and strictly control production according to customer requirements.

Benefits of FR Yarn

 

Flame-retardant performance

Polyester flame-retardant yarn has excellent flame-retardant performance. When encountering a fire source, it will stop burning by itself or burn slowly, and will not continue to burn, reducing the risk of fire spreading.

01

Safety

Due to its flame-retardant properties, polyester flame-retardant yarns are widely used in fire-resistant products, such as flame-retardant clothing, fire curtains, fire covers, etc., providing higher safety guarantees.

02

High temperature resistance

Polyester flame-retardant yarn maintains good physical properties within a certain temperature range, and is not easy to lose strength and structural stability due to high temperature.

03

Abrasion resistance

Flame-retardant polyester yarn still maintains the excellent characteristics of polyester fiber, such as abrasion resistance, which makes it perform well in some scenarios that require frequent friction and use.

04

Easy processing

Polyester flame retardant yarn is easy to process into various fabrics and textiles such as ropes, which are convenient for various fire protection and safety applications.

05

 

Types of FR Yarn
 

Acrylic FR Yarn
Acrylic flame retardant yarn, the yarn is woven from 100% acrylic chlorofiber. Acrylic chlorofiber fiber is a modified acrylic fiber, which is copolymerized by acrylonitrile monomer and vinyl compound containing flame retardant elements. It has a wool-like feel and high flame retardancy, and is resistant to acid and chemicals. The raw materials used for this yarn can be selected and matched according to the customer's flame retardant requirements.

 

Pre-oxidized FR Yarn
Pre-oxidized silk flame retardant yarn, the yarn is spun from 100% pre-oxidized silk or blended with other raw materials. Pre-oxidized silk is made of polyacrylonitrile fiber as raw material and is treated by high temperature thermal stabilization. It has high flame retardancy, a limiting oxygen index greater than 45%, and excellent thermal stability. During combustion, the fiber does not melt, soften or shrink, and has no droplets. It is a non-combustible product. In addition, it has good thermal insulation effect, acid and alkali corrosion resistance, chemical environment resistance, and radiation resistance; its fabric is light, soft, and has good water absorption.

 

Aramid FR Yarn
Aramid flame retardant yarn, the yarn is made of 100% aramid 1414 (para-aramid) or para-aramid blended with other flame retardant materials. Para-aramid (1414) has excellent heat resistance, flame resistance and high flame retardancy, and is a highly sought-after flame retardant material. Aramid fabrics are not only flame retardant, but also do not melt or drip, and do not produce toxic gases. While being flame retardant, they will not cause harm to users.

 

Acrylic Aramid FR Yarn
Acrylic aramid flame retardant yarn, which is a blend of aramid 1414 (meta-aramid) or aramid 1313 (para-aramid) and flame retardant acrylic fiber, is a representative of composite industrial yarn. It not only has high flame retardant properties, but also has ultra-high strength, high modulus, high temperature resistance, acid and alkali resistance, light weight, and wear resistance. The addition of flame retardant acrylic fiber improves its feel and controls the cost.

 

Application of FR Yarn

 

 

Fire-Fighting Gear

Firefighters are on the front lines when it comes to battling blazes, and their protective gear must be up to the task. Fire retardant yarns are used in the construction of fire suits, gloves, and hoods, providing essential protection against heat and flames. The use of ASIN TEX’s FR viscose and polyester yarns ensures that firefighters can perform their duties with confidence, knowing that their gear will not ignite or melt under extreme conditions.

 

Military Applications

Military personnel frequently operate in high-risk environments where the threat of fire is ever-present. Fire retardant yarns are essential in the development of combat uniforms, tactical gear, and other protective clothing. The durability and effectiveness of ASIN TEX’s fire retardant yarns ensure that soldiers are equipped with reliable gear that can withstand the rigors of their missions.

 

Home and Commercial Textiles

Beyond protective clothing, fire retardant yarns are also used in home and commercial textiles. Curtains, upholstery, and bedding made from fire retardant materials can significantly reduce the risk of fire spreading in residential and commercial spaces. ASIN TEX’s yarns can be integrated into these textiles, providing peace of mind to homeowners and business owners alike.

 

 

How to Choose FR Yarn
 
productcate-559-316

Choosing The Right Yarn With End Use in Mind

Understanding the intended use of your fabric is the first step when choosing yarn. Each project has unique requirements, and the adventure you choose should align with those needs. For instance, if you're making a delicate lace shawl, opt for finer yarns such as lace weight or fingering weight. These lightweight yarns will produce a delicate and airy fabric, perfect for creating intricate lace patterns. Conversely, if you're creating a sturdy rug or upholstery fabric, consider using thicker and more robust yarns. These heavier yarns will provide the necessary durability and strength for such applications.

Quality Of Yarn: The Essential Ingredient

Continuing our exploration, the next crucial step in choosing the right yarn is prioritizing quality. Quality is the cornerstone of any successful textile project, and it all begins with the yarn you choose. The quality of the yarn sets the stage for the final fabric's appearance, durability, and overall performance. It's a fundamental factor that affects every aspect of your project. Investing in good quality yarn is essential for achieving a professional and long-lasting finished product.

productcate-564-381
productcate-563-335

Obtaining Test Reports

Another important step in choosing the right yarn is obtaining test reports and sample cones. Test reports can be obtained directly from the manufacturers. Additionally, requesting sample yarn cones from the manufacturer gives you the opportunity to assess the yarn firsthand. These reports provide valuable information about the yarn's physical properties, including tensile strength, IPI, etc. Test reports offer assurance regarding the yarn's quality and suitability for your project. Look for yarns that have undergone thorough testing to ensure they meet your desired standards of reliability and performance.

Considering Material Composition

Material composition is a critical factor to consider when searching for quality yarn. The choice of material impacts the fabric's properties, performance, and suitability for specific purposes. Natural fibers like cotton, wool, silk, and linen offer distinct characteristics. Cotton, known for its breathability and softness, is suitable for warm-weather garments. Wool, with its excellent insulation properties, is ideal for cosy winter wear. Silk adds a luxurious sheen and drapes beautifully, making it perfect for elegant garments. Linen, known for its strength and durability, is popular for household textiles.

productcate-571-365

 

Process of FR Yarn
 
Yarn Preparation

We carefully select and source the yarns with designed fiber blends. At our facility, we convert the different sizes of tube yarns into high-volume cones. Then assemble it onto standard-sized warp beams. Get it ready for knitting processing. This step is crucial for continuous manufacturing.

 
Dyeing

Bleaching the greige fabric, to remove the pigment of the fiber itself and improve the whiteness, allows fabrics to be colored more easily. The finished product will get bright color shades. Now the fabric is ready for dyeing. It’s called “RFD fabric”.

 
Finishing

Our flame resistant fabrics are modacrylic blended with cotton or other multi-component fibers. We select cationic dyestuffs combined with reactive dyestuffs so that the different fibers can fully absorb the dyes under high temperature and high pressure in the overflowing tank. In this way, the finished fabric will have good color fastness.The dyed fabric will be processed with stretching and dimensional stabilization to acquire fixed width, gram weight, fine-looking, and customized softness to hand.

 
Coating & Lamination

The process of coating and laminating textiles is complex. The formulation is the key. We can customize the chemical additives for coating compounds to meet our customers’ performance needs. We balance numerous influencing factors to achieve specific requirements such as breathability, waterproof, moisture permeability, elasticity, and firmness.

 
Inspection

Before fabric rolls can be shipped to customers, they must undergo a careful visual inspection to ensure no defects are found. The unacceptable defects included big holes, out-of-range width, and fabric weight.

 

 

How to Maintain FR Yarn
 

Store Your Yarn Properly
When you're not knitting or crocheting, store your yarn in a clean and dry space. It's best to keep them in sealed plastic bags or containers to protect them from dust and pests. If you're planning to keep your yarn for a long time, consider using vacuum-sealed bags to prevent moisture and air exposure which can cause the yarn to break down and weaken in quality.

 
 

Handle Your Yarn with Care
Be careful when handling your yarn to avoid tangling, knotting, or tearing. Always use clean hands and avoid using lotion or greasy products as it can transfer onto the yarn and affect its quality. Be gentle when pulling from the skein and avoid yanking or tugging which can cause breaks or snags.

 
 

Choose the Right Needles or Hooks
Using the right size and type of needles or hooks is important to avoid damaging your yarn. Always check the label's recommended size and gauge to avoid overstretching or compressing the yarn. Using needles or hooks that are too small can cause the yarn to break or split, while using those that are too large can cause distortion or laddering.

 
 

Wash Your Finished Projects Carefully
When it's time to wash your finished project, make sure to follow the instructions on the label carefully. Handwashing is usually recommended to avoid damaging the yarn's fibers or color. Use a gentle detergent or wool wash and avoid fabric softeners or bleach. Always dry flat to avoid stretching or warping the shape of the item. By taking care of your yarn properly, you can extend its life and reduce waste. Not only will you save money, but you're also doing your part in sustainability by avoiding unnecessary yarn purchases and reducing the impact of textile waste on the environment.

 

 

Our Factory

 

Shangdong Shengrun Textile Co., Ltd.The spinning mill has 100,000 spindles, mainly acrylic blended functional yarn and industrial yarn. The annual output of yarn is 250 million tons. The weaving mill has 260 rapier looms and 108 airjet looms, mainly recycled environmentally friendly fabrics, and an annual output of about 35 million meters of various types of flax, flax blends, interwoven and pure cotton grey fabrics. The embroidery factory has 48 computerized fully automatic embroidery machines.

 

productcate-1-1

productcate-1-1

productcate-1-1

 

Our Certificates
productcate-1-1
productcate-1-1
productcate-1-1

 

FAQ

Q: What is FR thread?

A: Fire retardant sewing thread is used first responders, motor sports participants, the military, and others who need protection from fire and heat. Use it when sewing clothing and other gear used by these people. Remember, fabrics and other materials must have the same level of fire retardance as the thread.

Q: What material is FR rated?

A: Materials like Nomex, Kevlar, and Modacrylic have excellent flame-resistant qualities and are commonly used to make elements of FR garments. Other fabrics, such as cotton, are naturally resistant to flames and can be treated with specialist chemicals to boost their heat resistance and their protective qualities.

Q: Is 100% wool flame retardant?

A: Wool textiles have the highest natural fire resistance compared to other untreated textiles, such as cotton or polyester. Wool is less likely to ignite and, if circumstances cause the fibre to burn, it does not melt or drip and will self-extinguish.

Q: What does FR polyester mean?

A: Fire Retardant
All FR-One fabrics are made from a 100% polyester yarn which is inherently Fire Retardant and is suitable for a wide variety of applications. The textile industry classifies fabrics into six different types, depending on their flammability

Q: What is the most fire resistant yarn?

A: Wool
Wool, formed of keratin protein, is recognized as the most flame resistant (FR) of all natural fibers. Wool is not readily ignitable and does not propagate a flame.

Q: How to tell if clothes are FR?

A: FR clothing that conforms to F1506 must carry a label stating Tracking Code, F1506 compliance, manufacturer name, size information, care instructions, fiber content and ATPV (Arc Thermal Performance Value). Additionally, garments having multiple layers in different areas must be designated.

Q: Is alpaca wool flame retardant?

A: Alpaca is naturally flame resistant, whereas synthetics melt onto the skin, increasing skin damage if caught on fire, this is why so many synthetics are chemically treated with flame retardant chemicals. Alpaca feels luxuriously soft against the skin and is hypoallergenic.

Q: Is 100% cotton FR rated?

A: There is a common perception that untreated 100% cotton fabric is somehow "flame resistant." This is simply not true. While heavyweight untreated 100% cotton fabrics may be more difficult to ignite, they can and will ignite and continue to burn if exposed to an ignition source.

Q: What is FR nylon?

A: Nylon-11 FR (Flame Retardant) is a type of nylon material that has been specially formulated to meet flame resistance standards. This type of material is commonly used in various industries where fire safety and compliance with flame retardant regulations are essential.

Q: What does FR mean in fabric?

A: Flame resistant
Flame Resistance is a property of flame resistant (FR) materials. Being categorized as flame resistant typically means that the fabric will quickly self-extinguish after a flame source is removed.

Q: What fabric is naturally fire retardant?

A: Wool is generally considered the most fire retardant natural fiber, as it is difficult to ignite and may extinguish smaller flames on its own. Silk also burns slowly, is difficult to ignite and may self-extinguish under certain circumstances.

Q: What yarn won't burn?

A: Wool is your best bet. Handmade items donated to soldiers overseas are requested to be made in wool as it is the most resistant to catching on fire. They are very against acrylic items as if an explosion occurs, the acrylics can melt into their skins causing more issues than a quick burn.

Q: an you put FR clothing in the dryer?

A: It is best to line dry an FR garment or tumble-dry on low to minimize shrinkage. Remove the garment from the dryer while it is still damp. For heavily soiled garments, wash in the hottest temperature allowed on the care label (generally warm setting) to remove dirt. FR garments can be dry-cleaned any time.

Q: Are all pajamas flame retardant?

A: Under US law, kids' pajamas from 9 months to size 14 must be flame resistant or tight fitting, both subject to specific standards. Why? A law that dates back to the 70s, to protect kids from burns by candles and space heaters, which were common back then and more dangerous with billowy nightgowns.

Q: How often should FR clothing be replaced?

A: When you purchase FR clothing or issue garments for work, they should come with a manufacturer's guide that includes the typical lifespan of the garments. Most cotton FR clothing lasts about 30 months, while synthetic blends typically last longer. They may function without issues for up to four years with proper care.

Q: Is 65% polyester 35% cotton fire retardant?

A: However, PTCO is inflammable, and the flame retardancy should be improved to meet the application requirements in some fields. However, the improvement in the flame retardancy of PTCO is more difficult than the individual components are, especially PTCO with a weight ratio of 65 (polyester)/35 (cotton).

Q: Can you wear wool under FR clothing?

A: Selecting Appropriate FR Clothing: Clothing made from 100% cotton or wool may be acceptable if its weight is appropriate for the flame and electric arc conditions to which a worker could be exposed. As heat levels increase, these materials will not melt, but they can ignite and continue to burn.

Q: What is the most flame retardant natural fabric?

A: What Fabric Is Least Flammable? Wool is the most flame-resistant natural fabric, as it is difficult to ignite and often extinguish fires within its fibers. Natural fibers, such as silk, cotton, and wool, are more prone to burning than artificial fibers.

Q: Is polyester yarn fire retardant?

A: The common misconception is that 100% polyester fabric is fire retardant. The main reason is people misunderstand the meaning of “non-flammable” and “flame retardant.” Polyester fabrics are not flame-resistant fabric. On the Limiting Oxygen Index (LOI), polyester has an LOI of 20-22.

Q: What is the best detergent for FR clothes?

A: Use any standard laundry detergent that does not contain bleach or fabric softener. Use soft or conditioned water and avoid hard water. Presoak garments or use stain removal products prior to washing to remove contaminants and soils completely. Hot water can often be more effective.

As one of the most professional fr yarn manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale customized fr yarn made in China here from our factory. Contact us for quotation.

Acrylic Aramid FR Yarn, Aramid FR Yarn, Pre oxidized FR Yarn